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Plastic extrusion line — barrel, heater bands and granule hopper

Conical Screw Extruder Automation System

Conical Screw Extruder Automation System details

I unified heat zones, drive behaviour and operator control for an extruder line.

Problem

Process stability was inconsistent and operator visibility was weak.

Outcome

The line became more visible and operator response time improved.

Scope

Reworked control logic
Operator screens
Zone-based alarms

Solution

Simplified PLC/HMI around the process flow
Improved visibility of heat and drive behaviour

Technologies

PLCHMITemperature ZonesExtruder Drives

Next Step

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